Штамповка осуществляется на автомате, представляющем собой горизонтальный кривошипный пресс, оснащенный рядом механизмов, обеспечивающих его работу как компактной автоматической линии. В число этих механизмов входят:
ХОШ на горизонтальных автоматах. Детали крепежа и массовые фасонные детали из-за огромных объемов выпуска изготавливают на горизонтальных автоматах из проволоки, свернутой в бунты (мотки). Отжиг и фосфатирование металла при этом производятся непосредственно в бунтах, а сам металл должен быть калиброванным. В зависимости от размера и массы детали производительность может колебаться от 20 до 100 и более шт. в минуту.
На метизных заводах, специализирующихся на производстве стандартного и нормализованного крепежа, сначала осуществляют подготовку металла, которая включает в себя следующие операции:
Штампы для ХОШ, в зависимости от сложности детали, количества переходов штамповки и типа применяемого пресса, могут быть одно- и многопозиционными.
Примером изготовления ХОШ крупной детали на вертикальном кривошипном прессе является штамповка шарового пальца задней подвески грузового автомобиля (рис. 3.30).
В конструкциях данных деталей должны быть технологические переходные участки (рис. 3.29, а). При прямом выдавливании эти технологические участки имеют коническую форму, причем угол раствора конуса зависит от степени деформации заготовки.
Закрытая осадка представляет собой сжатие заготовки, помещенной в матрицу, подвижным и неподвижным пуансонами. Деформация здесь невелика, однако этот метод обеспечивает выравнивание торцов заготовки и образование бокового цилиндрического пояска, достаточного для правильной фиксации заготовки в следующей матрице.
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AND `published`="1"
AND (`virtuemart_vendor_id`="1" OR `shared`="1" )
AND ( publish_up = "0000-00-00 00:00:00" OR publish_up <= "2024-12-22 08:55:24" )
AND ( publish_down = "0000-00-00 00:00:00" OR publish_down >= "2024-12-22 08:55:24" )
SELECT extension_id AS id, element AS "option", params, enabled
FROM automarket_extensions
WHERE `type` = 'component'
AND `element` = 'com_virtuemart'
SELECT *
FROM `automarket_menu`
where `link` like "index.php?option=com_virtuemart%"
and client_id=0
and published=1
and (language="*" or language LIKE "ru_ru")
UPDATE `automarket_session`
SET `data` = '__default|a:7:{s:15:\"session.counter\";i:1;s:19:\"session.timer.start\";i:1734857724;s:18:\"session.timer.last\";i:1734857724;s:17:\"session.timer.now\";i:1734857724;s:22:\"session.client.browser\";s:103:\"Mozilla/5.0 AppleWebKit/537.36 (KHTML, like Gecko; compatible; ClaudeBot/1.0; +claudebot@anthropic.com)\";s:8:\"registry\";O:9:\"JRegistry\":1:{s:7:\"\0*\0data\";O:8:\"stdClass\":0:{}}s:4:\"user\";O:5:\"JUser\":25:{s:9:\"\0*\0isRoot\";b:0;s:2:\"id\";i:0;s:4:\"name\";N;s:8:\"username\";N;s:5:\"email\";N;s:8:\"password\";N;s:14:\"password_clear\";s:0:\"\";s:8:\"usertype\";N;s:5:\"block\";N;s:9:\"sendEmail\";i:0;s:12:\"registerDate\";N;s:13:\"lastvisitDate\";N;s:10:\"activation\";N;s:6:\"params\";N;s:6:\"groups\";a:0:{}s:5:\"guest\";i:1;s:13:\"lastResetTime\";N;s:10:\"resetCount\";N;s:10:\"\0*\0_params\";O:9:\"JRegistry\":1:{s:7:\"\0*\0data\";O:8:\"stdClass\":0:{}}s:14:\"\0*\0_authGroups\";a:1:{i:0;i:1;}s:14:\"\0*\0_authLevels\";a:2:{i:0;i:1;i:1;i:1;}s:15:\"\0*\0_authActions\";N;s:12:\"\0*\0_errorMsg\";N;s:10:\"\0*\0_errors\";a:0:{}s:3:\"aid\";i:0;}}'
, `time` = '1734857724'
WHERE `session_id` = 'bev22gbqhrp77fvjjkumbgduf7'
34 × SELECT *
FROM `automarket_sefurls`
4 × SELECT *
FROM automarket_virtuemart_calcs
4 × SELECT extension_id AS id, element AS "option", params, enabled
FROM automarket_extensions
2 × SELECT b.rules
FROM automarket_assets AS a
LEFT JOIN automarket_assets AS b
ON b.lft <= a.lft
AND b.rgt >= a.rgt
2 × SELECT a.id, a.title, a.alias, a.title_alias, a.introtext, a.checked_out, a.checked_out_time, a.catid, a.created, a.created_by, a.created_by_alias,
CASE WHEN a.modified = 0 THEN a.created ELSE a.modified END as modified, a.modified_by, uam.name as modified_by_name,
CASE WHEN a.publish_up = 0 THEN a.created ELSE a.publish_up END as publish_up,a.publish_down, a.images, a.urls, a.attribs, a.metadata, a.metakey, a.metadesc, a.access, a.hits, a.xreference, a.featured, LENGTH(a.fulltext) AS readmore,
CASE WHEN badcats.id is not null THEN 0 ELSE a.state END AS state,c.title AS category_title, c.path AS category_route, c.access AS category_access, c.alias AS category_alias,
CASE WHEN a.created_by_alias > ' ' THEN a.created_by_alias ELSE ua.name END AS author,ua.email AS author_email,( SELECT MAX(contact.id) AS id
FROM automarket_contact_details AS contact
1 × SELECT c.*,
CASE WHEN CHAR_LENGTH(c.alias) THEN CONCAT_WS(':', c.id, c.alias) ELSE c.id END as slug,COUNT(i.`id`) AS numitems
FROM automarket_categories as c
LEFT JOIN automarket_categories AS s
ON (s.lft <= c.lft
AND s.rgt >= c.rgt) OR (s.lft > c.lft
AND s.rgt < c.rgt)
LEFT JOIN (SELECT cat.id as id
FROM automarket_categories AS cat JOIN automarket_categories AS parent
ON cat.lft BETWEEN parent.lft
AND parent.rgt
1 × SELECT m.id, m.title, m.module, m.position, m.content, m.showtitle, m.params, mm.menuid
FROM automarket_modules AS m
LEFT JOIN automarket_modules_menu AS mm
ON mm.moduleid = m.id
LEFT JOIN automarket_extensions AS e
ON e.element = m.module
AND e.client_id = m.client_id
1 × SELECT id, link, language
FROM automarket_menu
1 × SELECT c.*,
CASE WHEN CHAR_LENGTH(c.alias) THEN CONCAT_WS(':', c.id, c.alias) ELSE c.id END as slug
FROM automarket_categories as c
LEFT JOIN automarket_categories AS s
ON (s.lft <= c.lft
AND s.rgt >= c.rgt) OR (s.lft > c.lft
AND s.rgt < c.rgt)
LEFT JOIN (SELECT cat.id as id
FROM automarket_categories AS cat JOIN automarket_categories AS parent
ON cat.lft BETWEEN parent.lft
AND parent.rgt
1 × SELECT `vendor_currency`,`currency_code_3`,`currency_numeric_code`
FROM `automarket_virtuemart_vendors` AS v
LEFT JOIN `automarket_virtuemart_currencies` AS c
ON virtuemart_currency_id = vendor_currency
1 × SELECT *
FROM `automarket_virtuemart_shoppergroups`
1 × SELECT *
FROM `automarket_menu`
1 × SELECT `price_display`,`custom_price_display`
FROM `automarket_virtuemart_shoppergroups` AS `sg`
1 × SELECT *
FROM `automarket_virtuemart_currencies`
1 × SELECT `virtuemart_permgroup_id`,`group_name`,`group_level`
FROM `automarket_virtuemart_permgroups`
1 × SELECT `config`
FROM `automarket_virtuemart_configs`
1 × SELECT id, home, template, s.params
FROM automarket_template_styles as s
LEFT JOIN automarket_extensions as e
ON e.element=s.template
AND e.type='template'
AND e.client_id=s.client_id
1 × SELECT `custom_data`
FROM `automarket_extensions`
1 × SELECT *
FROM automarket_sef_subdomain
1 × SELECT folder AS type, element AS name, params
FROM automarket_extensions
1 × SELECT id, rules
FROM `automarket_viewlevels
1 × SELECT `session_id`
FROM `automarket_session`
1 × SELECT b.id
FROM automarket_usergroups AS a
LEFT JOIN automarket_usergroups AS b
ON b.lft <= a.lft
AND b.rgt >= a.rgt
1 × SELECT *
FROM automarket_languages
1 × SELECT COUNT(*)
FROM automarket_sef_subdomains
1 × SELECT *
FROM automarket_jcomments_setting
1 × SELECT `data`
FROM `automarket_session`
1 × SELECT m.id, m.menutype, m.title, m.alias, m.note, m.path AS route, m.link, m.type, m.level, m.language,m.browserNav, m.access, m.params, m.home, m.img, m.template_style_id, m.component_id, m.parent_id,e.element as component
FROM automarket_menu AS m
LEFT JOIN automarket_extensions AS e
ON m.component_id = e.extension_id
1 × SELECT *
FROM automarket_sefurls
1 × SELECT `a`.`vars`, `u`.`sefurl`
FROM `automarket_sefaliases` AS `a`
INNER JOIN `automarket_sefurls` AS `u`
ON `u`.`id` = `a`.`url`
1 × SELECT element,params
FROM automarket_extensions
1 × SELECT a.rules
FROM automarket_assets AS a
1 × UPDATE `automarket_session`
SET `data` = '__default|a:7:{s:15:\"session.counter\";i:1;s:19:\"session.timer.start\";i:1734857724;s:18:\"session.timer.last\";i:1734857724;s:17:\"session.timer.now\";i:1734857724;s:22:\"session.client.browser\";s:103:\"Mozilla/5.0 AppleWebKit/537.36 (KHTML, like Gecko; compatible; ClaudeBot/1.0; +claudebot@anthropic.com)\";s:8:\"registry\";O:9:\"JRegistry\":1:{s:7:\"\0*\0data\";O:8:\"stdClass\":0:{}}s:4:\"user\";O:5:\"JUser\":25:{s:9:\"\0*\0isRoot\";b:0;s:2:\"id\";i:0;s:4:\"name\";N;s:8:\"username\";N;s:5:\"email\";N;s:8:\"password\";N;s:14:\"password_clear\";s:0:\"\";s:8:\"usertype\";N;s:5:\"block\";N;s:9:\"sendEmail\";i:0;s:12:\"registerDate\";N;s:13:\"lastvisitDate\";N;s:10:\"activation\";N;s:6:\"params\";N;s:6:\"groups\";a:0:{}s:5:\"guest\";i:1;s:13:\"lastResetTime\";N;s:10:\"resetCount\";N;s:10:\"\0*\0_params\";O:9:\"JRegistry\":1:{s:7:\"\0*\0data\";O:8:\"stdClass\":0:{}}s:14:\"\0*\0_authGroups\";a:1:{i:0;i:1;}s:14:\"\0*\0_authLevels\";a:2:{i:0;i:1;i:1;i:1;}s:15:\"\0*\0_authActions\";N;s:12:\"\0*\0_errorMsg\";N;s:10:\"\0*\0_errors\";a:0:{}s:3:\"aid\";i:0;}}' , `time` = '1734857724'
1 × SHOW TABLES LIKE "automarket_virtuemart_configs
1 × INSERT INTO `automarket_rokuserstats` (`user_id`,`ip`,`session_id`,`page`,`referrer`)
VALUES ('0','3.144.41.252','bev22gbqhrp77fvjjkumbgduf7','/materialy-sajta/blog/page-158',''
1 × UPDATE automarket_sefurls
SET cpt=(cpt+1)
1 × INSERT INTO `automarket_session` (`session_id`, `client_id`, `time`)
VALUES ('bev22gbqhrp77fvjjkumbgduf7', 0, '1734857724'